Umnikezi Ohamba Phambili WaseShayina Wezithangi Zokugcina Amanzi Angcolile Emikhakheni Yezimboni — Shijiazhuang Zhengzhong Technology Co., Ltd. (Center Enamel)
Izindawo zezimboni ziyingqayizivele kwezomnotho wesimanje, lapho kuhlala khona izinkulungwane zezimboni, izindawo zokucubungula, kanye nemisebenzi yokuhambisa izimpahla. Noma kunjalo, ngemuva kokuphumelela kwazo kwezomnotho kukhona inkinga eyandayo yemvelo: ukuphathwa kwamanzi angcolile ezimbonini. Indawo ngayinye yezimboni ikhiqiza amanzi amaningi angcolile aqukethe amakhemikhali, amatshe asindayo, amafutha, kanye nemikhiqizo engcolisa imvelo. Uma la manzi angcolile engalawulwa futhi aphathwe ngendlela efanele, angasongela umhlabathi, amanzi angaphansi komhlaba, kanye nezinye izindawo zemvelo ezizungezile.
Ukubhekana nalolu daba olubalulekile, omkhandlu nabathuthukisi bezimboni batshala imali kakhulu ezinhlelweni zokugcina amanzi amdaka—okuyisisekelo sokuphathwa kwemvelo kwesimanje. Lezi zinhlelo zinikeza indawo ephephile, yesikhashana yokugcina amanzi amdaka angahlungiwe noma ahlungiwe kancane ngaphambi kokuba athunyelwe ukuze asetshenziswe kabusha noma aphathwe ngokugcina.
Phambili kulo mkhakha obalulekile wezisekelo kukhona i-Shijiazhuang Zhengzhong Technology Co., Ltd., eyaziwa emhlabeni wonke njenge-Center Enamel. Ibonakala njengomkhiqizi ohamba phambili e-China wezindawo zokugcina amanzi amdaka ezimbonini, i-Center Enamel inika amandla ukukhula kwezimboni okusimeme emazweni angaphezu kwe-100 ngobuchwepheshe obuthuthukisiwe be-Glass-Fused-to-Steel (GFS) tank, ubunjiniyela obuhle kakhulu, nokuzibophezela okuqinile ekuvikelweni kwemvelo.
1. Indima Yokugcina Amanzi Amdaka Ezindaweni Zezimboni Amipaki ezimboni ahlalisa imisebenzi ehlukahlukene—ukukhiqiza amakhemikhali, ukucubungula ukudla, izindwangu, imithi, izimboni zamaphepha, kanye nokukhiqiza izinto zikagesi—konke lokhu kukhiqiza imiqulu nezinhlobo ezahlukene zamanzi angcolile. Anokuqunjelwa ngama-organic anobuthi, izinhlanganisela ezonakalisa, kanye nokuqinile, la manzi angcolile awakwazi ukudluliselwa ngqo ezingxenyeni zikamasipala.
Ukuphathwa kwemvelo kwesimanje kuncike emathangini okugcina amanzi angcolile endaweni ukuqoqa, ukulinganisa, nokuvikela amanzi angcolile, kuqinisekisa amazinga okugeleza afanelekayo kanye nekhwalithi yamanzi engaguquki yezinqubo zokwelapha ezilandelayo.
Izinhloso eziyinhloko zamathangi okugcina amanzi angcolile emipaki yezimboni zihlanganisa:
· Ukulinganisa ukuhamba kwamanzi ukuze kuhlale imithwalo ye-hydraulic engenayo ezinhlelweni zokwelapha.
· Ukuhlukanisa imifudlana engcolileyo kwamanzi ahlanzekile noma aphathwe kancane.
· Ukugcinwa okuphuthumayo kwezinto ezingalindelekile noma ukuphazamiseka kwenqubo.
· Isitoreji sesibhakabhaka ngaphambi kokugaywa kabusha noma ukukhishwa kokugcina ngokuhambisana namazinga.
· Ukuhlanganiswa kokutholwa kwezinsiza, njengokusebenzisa kabusha ukupholisa noma ukulima ngemuva kokwelashwa.
Ngakho-ke, izinhlelo zokugcina eziphephile, ezingamelana nokugqwala zibalulekile ekugcineni ukuhambisana nemithetho, ukuvikela imvelo, nokuvikela impilo yomphakathi ngaphakathi kwesakhiwo sezimboni ngasinye.
2. Mayelana ne-Center Enamel — Ubuchwepheshe Bokukhiqiza Kusukela ngo-2008 Yasungulwa ngo-2008, i-Shijiazhuang Zhengzhong Technology Co., Ltd. (Center Enamel) ingumkhiqizi wokuqala waseChina wamathangi e-Glass-Fused-to-Steel (GFS) futhi ihlala inguchwepheshe ohamba phambili futhi onolwazi kakhulu ezweni ezixazululweni zokugcina ezihlanganisiwe.
Iminyaka engaphezu kweyi-35, i-Center Enamel iye yafaka amathangi amanzi, amanzi amdaka, i-biogas, udaka, nezinqubo zezimboni kumakhasimende emhlabeni wonke, ihlanganisa nesibopho semvelo nobuchwepheshe obusezingeni eliphezulu.
Impumelelo yenkampani ngokubuka nje:
· Isikhungo sokukhiqiza esisezingeni eliphezulu esingama-150,000 m² eShijiazhuang, esifundazweni saseHebei.
· Ukukhiqizwa kwamaphaneli ensimbi acwebe ngengilazi angaphezu kuka-300,000 ngonyaka.
· Isipiliyoni sokuthekelisa emazweni nezifunda ezingaphezu kuka-100.
· Amaphrojekthi angaphezu kuka-30,000 aqediwe emhlabeni wonke.
· Ukuhambisana namazinga aphezulu omhlaba, okuhlanganisa i-AWWA D103, i-EN ISO 28765, i-NSF/ANSI 61, i-EN 1090, kanye ne-ISO 9001/14001/45001.
· Sibambe amapentente angaphezu kuka-200 we-enameling kanye nobuchwepheshe obuyimfihlo.
Ngesisebenzi sabanjiniyela abanolwazi, ososayensi, kanye nabaphathi bamaphrojekthi, i-Center Enamel iqhubeka nokuholela embonini yamathangi emhlabeni wonke ngokuletha izinhlelo zokugcina ezintsha, eziqinile, neziyisimeme.
3. Ubuchwepheshe be-GFS — Ingqikithi Yokugcina Amanzi Angcolile Ayisidingo Okuyimfihlo empumelelweni ye-Center Enamel kusebuchwephesheni bayo obuyimfihlo be-Glass-Fused-to-Steel (GFS)—indlela ethuthukisiwe yokugqoka eyenza ingilazi encibilikisiwe ihlangane nensimbi emazingeni okushisa aphakathi kuka-820°C–930°C, idale impahla eyinhlanganisela engasebenzi futhi eqinile kakhulu.
I-GFS ebhontshisiwe ihlanganisa ukuhamba kahle nokwakheka kwezinsimbi nekhono lokumelana nokugqwala kanye nokungena kwamanzi kwegilasi, kwakha indawo esebenza kahle kakhulu ngaphansi kwezimo ezinzima zokuphathwa kwamanzi angcolile.
Izinzuzo zokufakwa kwe-GFS:
· Ukumelana nezinsimbi, ama-alkali, usawoti, abashintshi bezemvelo, kanye nezinto eziphilayo.
· Ukungena kwempahla yegesi namanzi ngokuphelele.
· Ukuhlanza kalula ngenxa yezindawo ezithambile, ezingabambeki.
· Impilo yesevisi ende edlula iminyaka engu-30 ngokunakekelwa okuncane.
· Iphuzu elingenabungozi, eliphephile kokudla nakamanzi; lihambisana ngokuphelele nezindinganiso zempilo.
Lokhu kwenza ubuchwepheshe bube bufanelekile ekugcineni amanzi angcolile embonini, lapho amathangi kufanele abekezelele ukuvezwa kwezinto ezimbi nezinga le-pH eliguquguqukayo phakathi nezikhathi zokusebenza ezinde.
4. Izinselelo Ekugcineni Amanzi Angcolile Embonini Ngokwehluka kokungcoliswa kwamanzi, imfucuza yezimboni ibonisa ukungaguquguquki okuphezulu kokubili kwekhwalithi nokubangela ubungozi. Izinhlangano ezahlukene zikhiqiza izinto ezingcolisayo ezidinga izinhlelo zokugcina ezikhethekile.
Izinkinga ezivamile zifaka:
· Amathuluzi aphukile kakhulu avela ezimbonini zamakhemikhali nezokucubungula insimbi.
· Izinto ezithambile nezikhukhulayo kanye nokukhishwa okushisayo.
· Ukuphakama kwe-pH (kusuka <3 kuya >12) okonakalisa izifutho ezijwayelekile.
· Imikhumbi enobungozi efana ne-H₂S ne-NH₃ eholela ekuphukeni nasekuphumeni kokunambitheka.
· Izidingo zomthetho zokungabi nokuvuza nokusebenza okuphephile kwesikhathi eside.
Amathangi e-GFS e-Center Enamel ahlangabezana nazo zonke lezi zinkinga ngokumelana nezinto zamakhemikhali, isakhiwo esiqinile, kanye nomklamo onembile, okwenza kube ukukhetha okuhle kunezithako zekhonkolo (eziphukile futhi ezivuzayo) noma amathangi ensimbi anokufakwa kwe-epoxy (okwehliswa ngokushesha ngaphansi kwe-pH ethusayo nokuphuma kwe-oxidation).
5. Izinzuzo Zamathangi Okugcina Amanzi e-Center Enamel 1. Ukumelana Okukhulu Nokuphuka
Ukufakwa kwe-GFS kuqinisekisa ukuhlanganiswa okungaphukile nokuvikelwa okungangeni manzi emkhakheni obanzi we-pH (1–14), okufanele kakhulu ezindaweni zokuphuma kwamanzi ezimbonini.
2. Ukuvalwa Okungangenwa Namanzi Nokungaphumi
Amabhodi axhunywe ngama-fasteners ensimbi engagqwali aphezulu futhi avaliwe ngama-gaskets e-EPDM noma i-PTFE, aqinisekisa ukuhlukaniswa okuphelele kwemvelo nokulawulwa kokuphuma kwephunga.
3. Ukufakwa Okusheshayo Kwamamojula
Amabhodi akhiwe ngaphambili athunyelwa efakwe flat futhi aqanjwa endaweni ngezinsiza ezincane, kunciphisa isikhathi sephrojekthi ngaphezu kuka-50% uma kuqhathaniswa nezinketho zekhonkolo.
4. Impilo Yesevisi Yesikhathi Eside
Impilo yokwakha engaphezu kweminyaka engu-30, eqinisekiswe ngama-tests okuguga okusheshayo, kuholela ekongeni okukhulu ezindlekweni zokmaintenance nasezindlekweni zokufaka.
5. Amandla Omshini Aphezulu
Isakhiwo sensimbi esinamandla aphezulu sihlangabezana nezinsiza ezimile nezihambayo—ukudlula, ingcindezi yomoya, isisindo se-hydrostatic, kanye nokwandiswa kokushisa.
6. Ukuhlanzeka Nokuphinda Kusetshenziswe
Zonke izinto zensimbi nezengilazi ziyakwazi ukuphinda zisetshenziswe ngokuphelele futhi zihlangabezana nazo zonke izidingo zokwakhiwa okuluhlaza kanye nezitifiketi ze-ESG.
7. Ukuhleleka Nokwenza Ngokwezifiso
Zitholakala ezipheleni eziningi nasezintweni ezahlukene, amathangi ahlanganiswa kahle nezindawo zemboni zanamuhla nezidingo zokumaketha.
6. Imininingwane Yezobuchwepheshe
Ipharamitha | Imininingwane |
Izinto | Ingilazi-Efused-to-Insimbi (ngaphakathi nangaphandle) |
Ubude Bokufaka | 0.25–0.45 mm ngakolunye uhlangothi |
Izinga Lokushisa Lokushisa | 820°C – 930°C |
Ubunzima | 6.0 Mohs |
Ukumelana ne-pH | 1 – 14 |
Amandla Okunamathela | ≥ 3450 N/cm² |
Ukuhlolwa KwezeMali | 1500V Holiday Test – akukho okungafanele |
Impilo Yokwakha | ≥ 30 iminyaka |
Ibanga Lezikhala | 20 m³ – 25,000 m³ |
Izinketho Zombala | Cobalt Blue, Olive Green, Tan, White, Custom |
Izindinganiso Zomhlaba | ISO 9001, AWWA D103, EN ISO 28765, NSF/ANSI 61 |
7. Ukuklama KwezeMishini Nokwethenjwa Kokuphepha Ithangi lempilo elithuthukiswe yi-Center Enamel liyisiphumo sokwakhiwa okunembile okwenziwe ngezifiso ezihambisana nezimo ezithile zephrojekthi.
Izinto ezicabangwayo ekwakhiweni nasekuhlaziyeni zifaka:
· Ukubalwa kwengcindezi ye-hydrostatic ngezinsiza ezihlukahlukene.
· Ukumelana nokuzamazama komhlaba nomoya (kufika ku-Grade 9 ukumelana nokuzamazama komhlaba kanye nomoya we-150 km/h).
· Ukuhlaziywa kokucindezeleka nge-Finite Element Modeling (FEM).
· Ukuhambisana kwesisekelo (izinhlobo zamatshe, isilabi, noma izinhlobo ezisekelwa izigxobo).
· Ukuhlanganiswa kwezimbobo, imibhobho, izitebhisi, amapulatifomu, nezinhlelo zezinsimbi.
Konke ukukhiqiza nokufakwa kulandela ngokuqinile izindinganiso ze-AWWA D103, EN 1090, OSHA, kanye ne-Eurocode, kuqinisekisa ukuphepha, ukuzinza komklamo, nokwamukelwa komhlaba wonke.
8. Izicelo zePhrojekthi — Ukufinyelela Okukhulu Emhlabeni Wonke, Ukusebenza Kwasekhaya Amathangi okugcina amanzi amdaka e-Center Enamel asebenzela izimboni eziningi nezicelo zemvelo, okubandakanya:
· Izikhungo Eziphelele Zokwelapha Amanzi amdaka Ezindaweni Zezimboni
· Izinhlelo Zokugcina Amanzi Angcolile Embonini Yamakhemikhali Nezamaphetiloli
· Ukugcinwa Kwemikhiqizo Yokulungisa Imishini Yensimbi Nokufaka Ugesi
· Amathangi Okulinganisa Amanzi Emikhiqizo Yezindwangu Nokudaya
· Amathangi Okugcina Imfucuza Embonini Yokudla Neziphuzo
· Amathangi e-Clarifier embonini yePulp nePhepha
· Izikhungo Zokuphinda Zisetshenziswe Nokusebenzisa Amanzi
Ngokubambisana nohulumeni bendawo, izinkampani ze-EPC, kanye nabahlinzeki bezixazululo zemvelo, i-Center Enamel ihlinzeka ngesisekelo sokugcina esiqinisekisa ukuhambisana, ukusebenza kahle, nokuphepha.
10. Ukuphathwa Kwezimfucuza Okukhanyayo — Ukuhlanganiswa Kwedijithali Njengengxenye ye-‘Smart Tank Solutions’ yayo, i-Center Enamel ihlanganisa ukuzenzakalela kwedijithali kanye ne-IoT ezinhlelweni zayo zamathangi emfucuza, ivumela ukuqapha okuhlangene nokulawulwa okuhlakaniphile.
Izici ezihlakaniphile zifaka:
· Ama-sensor e-IoT okulandelela amazinga, ukuhamba, nokugxila kwemichamo ngokuqhubekayo.
· Izinhlelo zokuxwayisa ezizenzakalelayo zokuvikela ukuvuza nokuthola amaphutha kusenesikhathi.
· Amadashibhodi asefu okufinyelela kude kanye nezibalo.
· Izibalo zok maintenance ezibikezelayo ezisebenza nge-AI.
Lezi zinhlelo zisiza amapaki ezimboni ukuthi ahlangane nezinjongo zawo ze-Industry 4.0 ngokuhlanganisa ngokwedijithali ukusebenza kwengqalasizinda nezinkundla zokuphatha imvelo.
1··. Izinzuzo Zokuncintisana — Kungani Amaklayenti Akhetha i-Center Enamel · Umkhiqizi wokuqala futhi omkhulu kakhulu wamathangi e-GFS e-China aneminyaka engu-35+ yesipiliyoni.
· Iphothifoliyo yephrojekthi yomhlaba wonke ehlanganisa izizwe ezingaphezu kwezi-100.
· Ikhwalithi eqinisekisiwe ehlangabezana namazinga amaningi omhlaba.
· Ukukhiqizwa kwekhono eliphezulu kuqinisekisa izikhathi ezimfushane zoku-oda zomhlaba wonke.
· Izinketho eziphelele zokwenza ngokwezifiso—idizayini, umbala, usayizi, nokuhlanganiswa.
· Okuthuthukisiwe ngokwemvelo—izinqubo ezisebenzisa i-carbon ngempumelelo kanye nemikhiqizo engasebenziseka kabusha.
· Ukwesekwa kwezobuchwepheshe okuphelele kusukela emcabangweni kuya ekuqaleni kokusebenza.
I-Center Enamel iqhubeka nokuhola ngokuhlanganisa ubuchwepheshe obuphezulu, ubuqotho bokuklama, nokuzibophezela okungaguquki ekusimameni.
12. Sibheke Phambili — Sakha Ikusasa Lemboni Ehlanzekile Njengoba ukuthuthukiswa kwezimboni nokuthuthukiswa kwamadolobha kuya ngokuya kukhula, ukuphathwa kahle kwamanzi angcolile kuzobeka isizukulwane esilandelayo samapaki ezimboni ahlakaniphile, ahlala njalo. I-Center Enamel ibekwe phambili kuleli shintsho—ithuthukisa ubuchwepheshe obuthuthukisiwe bokugqoka, ukubuyisa amandla okuhlanganisiwe, nobuchwepheshe bokugada ngesikhathi sangempela ukuze kwakhiwe ingqalasizinda yezwe elizayo.
Ucwaningo oluqhubekayo lugxile kokulandelayo:
· Izakhiwo zengilazi ezithuthukisiwe ezindaweni ezinzima zamakhemikhali.
· Amathangi e-hybrid composite ahlanganisa i-GFS nezendlalelo ze-polymer.
· Izinhlelo ezisekelwa ilanga ukunciphisa ukusetshenziswa kwamandla okusebenza.
· Amanethiwekhi amanzi angcolile alawulwa yi-AI avumela ukugaywa kabusha kwesekethe evalekile.
Ngalezi zinto ezintsha, i-Center Enamel ayisizi nje kuphela intuthuko yezimboni kodwa iqinisekisa ukuthi yenzeka ngokuziphendulela, ihambisana nokukhula komnotho nokulingana kwemvelo.
Iminyaka engaphezu kwamashumi amathathu, i-Shijiazhuang Zhengzhong Technology Co., Ltd. (Center Enamel) ibeke isibonelo sobuchwepheshe bokugcina amanzi angcolile. Njengomkhiqizi ohamba phambili eChina wezindimbane zokugcina amanzi angcolile ezindaweni zezimboni, le nkampani ihlanganisa isayensi yezinto ezithuthukisiwe, ubunjiniyela obunembayo, nezinqubo ezisimeme ukuvikela izinsiza zamanzi nemvelo emhlabeni wonke.
Yonke indimbane ye-GFS eyakhiwe yi-Center Enamel imele ukuhlanganiswa kokwethembeka, ukuqina, nokunakekelwa kwemvelo—ukuzibophezela ezimbonini ezihlanzekile, emadolobheni ahlakaniphile, nasemhlabeni oluhlaza. Ngokusebenzisa ukuqanjwa okusha okuqhubekayo kanye nenkonzo engalingani, i-Center Enamel iyaqhubeka nokukhiqiza ingqalasizinda yezimboni ezisimeme.